The Process
Here, at Swashbuckler Brewing Company we pride ourselves on using quality ingredients to make a quality product. We start by using English, German, and Belgian Malts to create a well rounded malt flavor in our beers. The flavors we receive from our malt bill, or malt recipe, is any flavor you can find in a bakery (Caramel, Toffee, Coffee, Chocolate, Biscuit, Bread, etc.). We primarily use a single-infusion mash-in process to extract the sugar, color, and flavor from the malt. We then harvest the liquid, now known as Wort, and transfer it into the Brew kettle, while adding hot water to the top of the Mash. This additional water helps us to extract the necessary amount of sugar from the malt while also making sure that we have the correct volume in the kettle.
At this point, we begin to boil the Wort, to extract any impurities in the liquid, as well as concentrate the sugar content. We also add quality hops from both the US and Europe, to add bitterness, flavor, and aroma to the Wort. Hops will give you any flavor that you can find in a garden or grown outside (Citrus, pine, earthiness, floral, etc.). After boiling the Wort for the desired amount of time, we then cool it down from boiling to fermentation temperature, with the aid of our heat exchanger, while transferring it into our fermentation vessel.
It is here that the Wort then transforms into beer, with the help of yeast. The yeast that we add takes the sugar in the Wort and processes it into 3 byproducts, Alcohol (we keep), CO2 (we get rid of), and heat (which we control). This process known as fermentation, takes a minimum of 14 days to finish, and depending on the style of beer can take months or years before the beer is ready to be served. Once fermentation is finished the beer is then transferred to a Bright Beer tank, or Serving Vessel. If the beer is clear it has been sent through a filter, which extracts any solids in the liquid (hops, yeast, proteins). Here in the Serving Vessel the beer is then carbonated and kept at serving temperature until ready to be served to the public.
What's On Tap
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